ORBIT HYDRAULIC SYSTEM: Hydraulic Filters & Acessories Component Manufacturers & Suppliers India

Hydraulic Filters Manufacturers & Suppliers Ahmedabad Mumbai Chennai Bangalore Hyderabad Nasik Pune Jaipur Indore Delhi Harayana Noida Kolkata India

Every minute, approximately one million particles that are larger than 1 micron (0.001 mm or 1 μm) can enter a hydraulic system. These particles can cause damage to hydraulic system components because hydraulic oil is easily contaminated. The wear of hydraulic system components is dependent on this contamination, and the existence of metal parts in hydraulic system oil (iron and copper are particularly powerful catalysts) accelerates its degradation.

Hydraulic filters remove dirt and particles from fluid in a hydraulic system.

A hydraulic filter helps to remove these particles and clean the oil on a continuous basis. The performance for every hydraulic filter is measured by its contamination removal efficiency, i.e. high dirt-holding capacities. Almost every hydraulic system contains more than one hydraulic filter.

Different Types of Hydraulic Filters

We supply different types of hydraulic filters as mentioned below:

Suction Filter

The suction filter provides protection to the hydraulic pump from particles larger than 10 microns. You should use a suction filter if there is any likelihood of pump damage due to larger particles or pieces of dirt. For example, this may occur when it is difficult to clean the tank or if several hydraulic systems use the same tank for oil supply.

Characteristics of a suction filter:

Low cost
Servicing difficulty, since mounting is below fluid level
Grade of filtration: Coarse Filtration
- 25 to 90 μm, using stainless steel filter mesh
- 10 μm, using paper
- 10 to 25 μm, using glass fibre
Equipped with bypass check valve, opening pressure very low (anti-cavitation)

Note: Suction filters have to be mounted well below the oil level of the tank in the suction line of the pump.

Pressure Line Filter

The pressure line filter, also referred to as a high pressure filter, is most commonly used in a hydraulic system. This type of filter is also equipped with a bypass check valve. When a pressure line filter is installed directly in back of the pump, it acts as the main filter for the complete flow and protects hydraulic components against wear.

Characteristics of a pressure line filter:

Medium cost (depending on size and excess pressure)
High grade of filtration
Easy use of clogging indicators
Grade of filtration: Finest Filtration
- 25 to 660 μm, using stainless steel filter mesh
- 1 to 20 μm, using paper , glass fibre and polyester
Equipped with bypass check valve that opens at 7 bar (maximum)

Note: A pressure line filter acts as a safety filter when installed in front of an endangered component (e.g. servo control valve). To ensure maximum functionality of these critical components, the normal practice is that the pressure line safety filter must be fitted as close as possible to the component it is protecting (e.g. in the housing bores).

Return Line Filter

Almost every hydraulic system uses a return line filter. It's designed to mount directly onto the tank cover. Therefore, you can easily replace filter element(s) when needed; it's perfect for easy maintenance. Select your return line filter based on the maximum flow of the hydraulic system.

Characteristics of a return line filter:

Low cost
Very easy servicing
No downtime because it incorporates duplex filters
Grade of filtration: Fine Filtration
- 40 to 90 μm, using stainless steel filter mesh
- 10 μm, using filter paper
- 10 to 25 μm, using glass fibre
Equipped with a bypass check valve that opens at 2 bar (maximum)

Note: To prevent the hydraulic oil from foaming in the tank - in all operating conditions - the return flow must come from below the fluid level in the tank. As a general rule, the distance between the bottom of the tank and the end of the pipeline should be more than 2 to 3 times the pipe diameter.

Bypass Filtration

Modern hydraulic systems use bypass filters as main flow filters (i.e. system filters or working filters). It usually consists of a bypass unit complete with pump, filter and oil cooler. Bypass filters are also used in mobile hydraulics where they are connected to the pressure side of the system. A flow control valve ensures a constant flow with low-flow pulsation.

Characteristics of a bypass filter:

High costs; however, high returns in terms of improving component lifetime and considerable slow-down of the ageing process of the hydraulic fluid
Very high grade of filtration: 0.5 μm
Silt removal from the fluid
Flow through bypass filter is completely free of pressure shocks
Possibilities of offline filtration

Note: Bypass filters allow very dense hydraulic filtration by removing even the smallest dirt particles. Silt would otherwise degrade the dopes, which are added to the hydraulic oil to form a protecting layer for the moving parts in the system. In general, the entire hydraulic system fluid can be flushed through the bypass filter within 10 to 12 hours, which is approximately 1% of the main flow.

Fillers and Breathers

You should use breathers or fillers when the air compresses or expands due to increasing/decreasing levels of fluid in the tank. The function of a breather is to filter the air flowing in and out of the tank. Most breathers are also designed to work as fillers. The filler must be easy to reach and should be equipped with a filling strainer.

Breathers are currently considered to be the most important components for filtration in hydraulic systems. A large amount of ambient contamination enters hydraulic systems via unsuitable ventilation devices. Other constructive measures, such as the pressurisation of oil tanks, are usually uneconomic when viewed with respect to the highly effective breathers available today.

Contamination Indicators

The grade of filtration determines the level of contamination in a filter element to a large extend. Contamination indicators can determine the level of contamination in a filter element. The contamination indicator consist of a sensor and warning device.

How it works:

Under normal conditions, the fluid enters the inlet of the filter, passes through the filter element, and leaves the filter through the outlet. As the fluid passes through the filter element, impurities are deposited on the outside of the element. As the deposits accumulate, they cause a differential pressure to build up between the inlet and outlet of the filter. The pressure is sensed across the contamination indicator switch, actuating a warning device (e.g. lights, horns, etc.). In this situation, the hydraulic pump should be stopped and the filter serviced, cleaned, or replaced.

A filter with a grade of filtration of 1 micron is more vulnerable to clogging than a filter element with a filtration grade of 10 microns. The following three factors cause contamination in a hydraulic system:

Component contamination (e.g. chips, dust, fibres, preservatives as result of production and storage)
Assembly contamination (e.g. weld spatter, sealing material, pieces of rubber from hydraulic hoses)
Production contamination (e.g. ageing residues in fluids caused by high operating temperatures)

Hydraulic Valves
- Solenoid Operated Direction Control Valves
- Hand Operated Direction Control Valves
- Check Valves Line Mounted , Sub Plate Mounted
- Pilot Operated Check Valves Threaded And Sub Plate Mounted
- Pressure Relief Valves Direct Operated
- Pressure Relief Valves Pilot And Solenoid Operated
- Low Noise Relief Valves
- Back Pressure Valves
- Unloading Relief Valves
- Pressure Reducing Valves
- Sequence Valves
- Balance Valves
- Throttle And Check Valves
- Pressure Compensated Flow Control Valves
- Cam Operated Direction Control Valves
- Over Center Valves
- Modular Pressure Control Valves
- Modular Flow Control Valves Pressure Compensated
- Modular Compound Valves
- Modular Direction Control Valves
- Zero Leaque Valves
- Threaded Cartridge Valves
- Propotional Pressure Relief Valves
- Propotional Pressure And Flow Control Valves (PQ BLOCKS )

Mobile Control Valves
- Mobile Control Valve
- Monoblock & Sectional Valves - Solenoid Control
- Sectional Valves With Directional Control
- Mobile Control Valve With Joystick
- Mobile Control Valve Spring Return & Detente Type

Steering & Drive
-Hydraulic Steering Units
-Dc Drive Wheel

Our Product range consists of:

HYDRAULIC MOTOR, ORBITAL, RADIAL PISTON, AXIAL PISTON, GEAR TYPE ETC
HYDRAULIC PUMPS, VARIABLE PISTON, CLOSE LOOP, LOAD SENSING, AXIAL PISTON,GEAR TYPE ETC
HYDRAULIC POWER PACK [CUSTOM MAKE]
HYDRAULIC VALVE / DIRECTIONAL CONTROL VALVE / PRESSURE RELIEF VALVE/ FLOW CONTROL ETC
HYDRAULIC CYLINDERS [AS PER REQUIREMENTS]
PROPORTIONAL VALVES, PRESSURE, FLOW, PRESSURE REDUCING, CLOSE LOOP FEED BACK, PQ BLOCKS.
HYDRAULIC AUTOMATION [UPGRADE YOUR OLD SYSTEM]
DESIGNING OF HYDRAULIC CIRCUIT AND COMPONENT SELECTIONS.
HYDRAULIC CARTRIDGE VALVES.
CLOSE LOOP HYDRAULICS / OPEN LOOP HYDRAULICS.
In sort we have all solution in Hydraulics.
Please check Website for our product catalogue.
So if you required any type of hydraulics please do not hesitate to contact us.

We are engaged in manufacturing , sales , spares , service , supplying Hydraulic motors.Our product range is inclusive of Hydraulic Gear Pump, Hydraulic Pumps, Hydraulic Valves & Pumps, Hydraulic Motor, Hydraulic Ac/Dc Power packs, Hydraulic Power Packs, Hydraulic Cylinders, Hydraulic Radial Piston Motor, Orbital Motor, Solenoid Valves, Propotional Valves, Directional Control Valves,Hydraulic Vane Pumps, Modular Valves, Pressure Compensated Load Sensing Valves, Cartridge Valves, Hydraulic Pilot Control Valves, Hydraulic Mobile Control Valves, Hydraulic sectional valves, Hydraulic MonoBlock Valves, Hydraulic Axial Piston Pumps, Hand Operated Valves, Directional Control Valves, Check Valves Line Mounted & Sub plate Mounted,Pilot Operated Check Valves Threded & Sub plate Mounted, Hydraulic Pressure Relief Valves Direct Operated, Pressure Relief Valves Pilot and Solenoid Operated, Low noise Relief Valves, Back Pressure Valves, Unloading Relief Valves, Pressure Reducing Valves, Hydraulic Sequence Valves, Hydraulic Throttle and Check Valves, Pressure Compensated Flow Control Valves, cam Operated Directional ControlValves, Hydraulic Over Center Valves, Hydraulic Zero Leaque Valves, hydraulic Threaded Cartridge Valves, Propotional Pressure Relief Valves, Hydraulic Propotional Pressure and Flow Control Valves (PQ Blocks ) , Variable Vane Pumps.,etc

Hydraulic Motors, Hydraulic orbital motor, Hydraulic Gear Motor, Hydraulic Close Loop Motor, Hydraulic Ze-roter Motor, Hydraulic Piston Motor , Hydraulic Spline shaft Motor, Hydraulic Keyway shaft Motor, Hydraulic Disc Valve Motor Etc

We are Also Dealing & Replacement Hydraulic Motors Like : Danfoss, Parkar, Eaton, Zihyd, M+S, Intermot, SAI Hydromotor, Sauer Danfoss, Rexroth, Kawasaki Staffa, JMDG Hydraulic Motor, Hydac, Bosch Rexroth, Eaton Vickers, Stauff, Parker, Polyhydron, Yuken, Casappa, Hydroline, Hydax, Verco, Yuci Yuke, Spica, Duplomatic, Atos, Winner, Nachi, Dowty, White, Winde, Bucher, Char-Lynn, Hydrocontrol, Badestnost, Youli, KTC, Sun, Spica, Hydroline, Barnes, Caterpillar, Daikin, Danfoss, Denison, Hägglunds, Hawe, Herion, Hydromatik, Komatsu, Linde, Mannesmann Rexroth, Oilgear, Parker-Store, Poclain, Racine, Rollstar, Salami, Sauer, Sauer-Danfoss, Uchida, Duplomatic Etc..

We are dealing Hydraulic Product and service provider of major city in India … Mumbai, Bangalore, Chennai, Ahmedabad, Delhi, Kolkata, Haryana, Gurgaon, Coimbatore, Bhopal, Rajkot, Vapi, Daman, Nagpur, Aurangabad, Mangalore, Jharkhand, Punjab, Gandhidham, Uttrakhand, Orissa, Hyderabad, Bharuch, Ankleshwar, Gujarat, Madhya Pradesh, Jaipur, Rajasthan, New Mumbai, Surat, Baroda, Vadodara, Pune, Chandigarh, Ludhiana, Indore, Goa, Vizag, Vishakhapatnam, Nashik, Ernakulam, Kolhapur, Maharashtra. Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Himachal Pradesh, Mizoram, Jammu & Kashmir, Jharkhand, Karnataka, Kerala, Manipur, Meghalaya, Nagaland, Orissa, Sikkim, Tamil Nadu, Tripura, Uttar Pradesh, Uttaranchal and West Bengal. Andaman and Nicobar Islands, Chandigarh, Dadra and Nagar Haveli, Lakshadweep and Pondicherry, Umbergaon, Silvasa, Mehsana, Lucknow. Kanpur, Thane, Bhopal, Visakhapatnam, Patna, Bihar, Ghaziabad, Agra, Faridabad, Meerut, Vasai-Virar, Varanasi, Dhanbad, Amritsar, Navi Mumbai, Allahabad, Ranchi, West Bengal, Jabalpur, Gwalior, Vijayawada, Jodhpur , Madurai, Raipur, Chhattisgarh, Kota, Guwahati, Solapur, Hubballi-Dharwad, Bareilly, Moradabad, Mysore, Jalandhar, Tiruchirappalli, Bhubaneswar, Trivandrum (Thiruvananthapuram), Bhiwandi, Saharanpur, Gorakhpur, Guntur, Bikaner, Amravati, Noida, Jamshedpur, Bhilai, Cuttack, Firozabad, Kochi (Cochin), Dehradun, Asansol, Nanded, Kolhapur, Ajmer, Jamnagar, Siliguri, Jhansi, Sangli-Miraj , Belgaum, Mangalore, Tirunelveli, Jalgaon, Udaipur, Akola, Bokaro, Bellary, Patiala, Agartala, Dhule, Rohtak, Bhilwara, Ahmednagar, Thrissur, Hisar, Panipat, Karnal, Bathinda, Rourkela, Puducherry, Umbergaon, Silvasa, Mehsana

Contact Details:

Vishal Pipavat

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Ahmedabad Gujarat India : 09998789116

Mumbai Maharashtra India : 09769069875

E-mail : hydraulicmotor@gmail.com

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ORBIT HYDRAULIC SYSTEM